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Reinventing The Wheel

Behind the scenes with Bike Engineers and Entrepreneurs. Fortified Bicycle Alliance.

Bike Light Manufacturing has Begun!

The current atmosphere at Fortified HQ can be best described as giddy. That’s because, after months of tweaks, banging our heads against the wall and exciting breakthroughs, manufacturing has begun!

Shipping is scheduled for the 2nd week of February. In fact, we’ve got Bruno, our rockstar Director of Ops, on the factory floor right now and he’s passed along some pictures to document the process.

We are always 100% transparent and want to show you everything, so check out the photos below and let us know what other parts of the process you’d like to see from the inside. As always, we’ll do our best to oblige.

Die cast parts just after they’ve been powder coated

Press fitting the parts together

Installing the printed circuit board with LED

Adding the lens

 

 

 

 

Charging and testing battery reliability

 

Sample on-site daily update from Bruno to Fortified HQ (click to enlarge)

Comments

comments

2 Comments

  1. So, in a macro, one-over-the-world view, what have you learned through all this and what will be the effect of this painful yet enlightening education? Do you see yourselves manufacturing many more products in the future?

    • Bruno Coelho

      January 16, 2015 at 5:13 pm

      Hey JayP,

      That’s a great question and one that likely merits its own separate post. In fact, our latest article on Bikerumor discusses some of those learnings.

      Long story short: this experience, although painful, will only make our next manufacturing process that much smoother and more efficient. We’re really looking forward to implementing our learnings so we can make even better products going forward.

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