We sent Bruno back to Shenzhen to fix it.
Here’s the flow:
- Fortified makes final prototype
- Factory makes tooling (molds)
- Factory makes Pre-Production samples out of the tooling
- Fortified gives feedback
- Repeat steps 3 & 4 until we get a perfect sample which is called the
- Golden Sample
- Pilot Run with 300-500 units to hone in the process
- Full production run of 5,000-10,000 units
Steps 1-6 took three months. We’re on Step 7 and we’ll be on Step 8 in about 1-2 weeks. Here’s the scoop:
A few days ago this magnificent present arrived from Hong Kong:
Aren’t they lovely?
But they have two big problems:
PROBLEM: It’s hard to open the Secret Battery Chamber
CAUSE: The Powder Coating paint layer is thicker than expected
SOLUTION: Mask the closing mechanism so that it doesn’t get painted
PROBLEM: The Lens Button is hard to push and has no tactile feedback
CAUSE: The gasket is too firm
SOLUTION: A lower durometer (more squishy) gasket
Slava & Team Fortified
September 1, 2014 at 7:53 pm
Great that you guys keep us posted on what’s going on. I find the whole design to production proces fascinating to follow. You guys are almost there!
Looking forward to using the lights!
A fan
September 1, 2014 at 8:19 pm
sign!
Also a Fan
September 1, 2014 at 8:07 pm
Looking good. Can’t believe I’ll have my own soon
September 1, 2014 at 8:37 pm
I love the way you guys interact with (potential) users.
Proud to have been a Kickstarter backer some time ago.
Way to go, guys!
September 1, 2014 at 11:06 pm
It’s really exciting that they are almost here! They look beautiful so far, and best yet…you’re producing these in a responsible way that makes sure the factory takes care of its workers. Keep it up!
September 2, 2014 at 5:32 pm
Great news, guys! I’m looking forward to use these lights.
September 2, 2014 at 5:33 pm
Great news guys! I’m looking forward to use these lights.